Lock out Tag out
Lockout/Tagout: Protecting Workers from Hidden Dangers
The Compliance Blog Volume III
Lockout/Tagout (LOTO) is one of the most crucial safety procedures for protecting workers during equipment maintenance or repair. Under OSHA’s 29 CFR 1910.147 standard, employers are required to prevent the “unexpected energization” of machinery by properly locking out and tagging out all energy sources. This means machinery can’t start up unexpectedly, keeping employees safe from serious or even fatal accidents.
Why is LOTO so essential? Because accidents involving uncontrolled energy are both common and severe. OSHA reports that each year, failure to use Lockout/Tagout procedures leads to over 50,000 injuries and roughly 120 fatalities. These incidents are often preventable with proper LOTO compliance, which isolates hazardous energy from equipment, preventing accidental startup and injuries like crushing, amputations, or electric shocks
The financial impact is also significant. Companies found violating OSHA’s LOTO standard can face fines of up to $14,502 per violation, and for willful or repeat offenses, penalties can skyrocket to over $145,027. Beyond the fines, these preventable injuries often cost companies heavily in lost productivity, medical bills, and workers' compensation.
The takeaway? Lockout/Tagout isn’t just a box to check—it’s a life-saving practice. By properly training employees, using dedicated locks and tags, and routinely inspecting energy control processes, companies can protect their workers and avoid the high costs
The Bottom Line
Lockout/Tagout isn’t just a regulation; it’s a life-saving protocol that protects workers from deadly hazards. When companies invest in thorough LOTO programs and train employees to take the process seriously, they’re taking steps to save lives, reduce injuries, and comply with OSHA standards. The consequences of neglecting LOTO can be severe, both in human and financial terms. Creating a strong culture of hazardous energy control is not only a legal obligation—it’s a commitment to keeping every employee safe, every day.
By following OSHA’s Lockout/Tagout standard, employers help create a workplace where everyone can feel secure while performing their job. Safety isn’t just about compliance; it’s about protecting the people who make up your company. And LOTO is a powerful step in making that happen.